A. FLUID CATALYTIC CRACKING
a.PROCESS
Q1-.What process or catalyst options
are available for shifting yield
selectivity's from gasoline to distillate while minimizing the impact on light
olefin yields?
How are the product properties impacted?
How does change-out rate impact the viability of the catalyst options?
A1-The suggested process options for maximizing distillate and light olefin
yields are as follows:
Gasoline can be undercut,with the heavier portion dropped to
distillate.Cat:oil can be reduced to reduce conversion of distillate to
gasoline,which will also increase the olefinicity of the C4s.Reducing cat:oil
will increase HCO relative to LCO.
The suggested catalytic options for maximising distillate and light
olefin yields are as follows:
Catalytic surface area can be increased to maximize conversion to LCO
while minimizing bottoms.This will reduce Gasoline yield relative to LCO while
maintaining or increasing olefin yield.A bottoms cracking additive can be used
as a quicker way to achieve this effect.The downside to increased matrix
surface area is increased coke make.ZSM-5 can be used to increase light olefins
at the expense of gasoline.This option has the advantage of quick
response but it needs to be used in
conjuction with process changes to increase
distillate yield.. Catalyst zeolite content can be decreased to minimize
cracking of ddistillate to
gasoline.Zeolite rare earth can be optimised to enhance LCO
quality.Decreasing rare earth decreases hydrogen transfer from LCO to
gasoline and light olefins and improves LCO product quality.Rare earth changes
as well as other catalyst modifications,need catalyst testing to verify the
optimum.
There is not much potential for making distillate when processing very
paraffinic or heavily hydrotreated feed,since the conversion tends to be
high,and gasoline and light olefins are favoured over distillates.
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